History of the profession
It all started with the release of bullets, which were produced at a weapons factory. During the production process, the term “pass gauge” was introduced, and this was done by engineer Henry Leland. It was on his initiative that they began to monitor the quality of produced bullets. Defective ones were sent to scrap - this improved the reputation and prevented injuries to the shooters.
Controller at the enterprise
What is a job description
Job description of an ecologist at an enterprise
At the moment, an employee of any enterprise has a job description regarding himself, which must be observed unconditionally. Otherwise, you can make a mistake and provoke a shutdown of the entire enterprise due to certain reasons.
Note! A job description is a document with a list of the rights and responsibilities of each employee of an enterprise.
As for the employee of the technical control department, he holds the position of inspector and, in accordance with the job description, checks the quality of manufactured products of any nature. For example, at a reinforced concrete plant, low-quality reinforced concrete products are selected that are not subject to final production. And at metalworking factories they find out which metal structures were created that did not meet the specified characteristics.
About document preparation
In accordance with Federal Law No. 79 of July 2004, the creation of a job description is mandatory only for civil servants. Other legal entities or individual entrepreneurs independently resolve issues regarding the preparation of the document. Rostrud even registered letter No. 3042-6-0 dated August 2007, which states that in the absence of work instructions at the enterprise, it is prohibited to bring the general director to administrative responsibility.
Job description of a labor protection specialist
But such guidelines for the actions of controllers are still present at enterprises and they are compiled as follows:
- Only company managers with appropriate education compile a list of rights and responsibilities.
- The responsibilities of the quality control department in production are assigned only to the senior inspector who has a higher education - this requirement is presented in Article 195 of the Labor Code of the Russian Federation.
- The document must contain information that is reflected in Article 57 of the Labor Code of the Russian Federation.
- The document must contain factors that are formed into groups - employee functions, duties and responsibilities.
Note! The beginning of the document begins with clarification of the requirements for the controller. Thus, in accordance with the type of enterprise, he must have the appropriate technical education, as well as meet the requirements regarding qualifications and work experience.
Requirements for the controller
Production instructions for blue-collar jobs
First of all, the job description of a production quality control inspector specifies the requirements. Here they highlight the presence of a specialty, the correspondence of this specialty to the nature of the enterprise, experience in the profession (at least 1 year) and other data.
Next come his job responsibilities, which is also a requirement for a controller. They are divided into official and general.
Responsibilities of the controller
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Job and general responsibilities
The job description presents responsibilities as rights. The following factors are identified on this issue:
- quality control for the released product;
- appropriate return of rejected products to rework centers;
- checking the correctness of determining the types of technological processing;
- checking the quality of product processing in accordance with technical requirements;
- selection of marriage and identification of reasons;
- paperwork;
- filling out a report on inspected and rejected parts.
Controller's work in the laboratory
General responsibilities include compliance with internal regulations, execution of orders by employees, timely acceptance of rejected products and possible elimination of defects.
The controller also has responsibilities presented as follows:
- high-quality performance of their duties;
- failure to fulfill one's functional duties;
- generation of false information in reports;
- failure to take measures to prevent defects or rework the product - if the reason is equipment failure, management must be notified in a timely manner;
- non-compliance with labor discipline.
Important! The controller is also obliged to monitor employees’ compliance with labor safety rules. In the event of a serious violation, they take action independently or notify management.
Responsibilities of the controller
The main task of the controller is to prevent manufacturing defects, so he is obliged to regularly monitor:
- the quality of raw materials and production recipes;
- check the quality of production equipment;
- monitor the quality of employee work;
- promptly stop the process during the release of defective products;
- eliminate the causes of its occurrence;
- monitor the correct operation of the equipment;
- compliance of production with technical documentation and state standards.
The quality control inspector is personally responsible for low-quality products and for their return to the factory. That is why highly qualified people who have received appropriate education are hired for this position. Experience, personal qualities and good knowledge of the entire process of manufacturing goods allows us to simultaneously monitor several processes and minimize the presence of defects.
Relationships with other departments
The controller must interact with the central laboratory of measuring equipment, with workshops and areas, with the quality engineer of the technical control department. In the first case, the interaction consists of submitting an application for high-frequency and arbitration measurements and tests. Even radio-electronic equipment can come into play here, which will help identify errors in the released item.
Collaboration with sites occurs during the production process of a product, which is manufactured in several stages taking place in specific workshops. Control with the engineer is largely associated with providing data on rejected products and indicating the reasons.
Note! The report sometimes identifies specific individuals who were responsible for the incident. Together with the engineer, measures are taken to eliminate the problem.
What should a controller’s job description contain: sample documents
It is necessary to separately consider documents in relation to various areas of production. This will help you accurately determine your rights and obligations if you have been appointed to the position of controller.
Product processing quality
In this case, there is no single sample document, since the nature of the enterprise is taken into account here. Along with it, job responsibilities are determined. For example, in mechanical engineering, it is important to pay attention to the quality of components - bearings, flywheels, carriages, rollers, gears, etc.
At the lathe
Turning production requires the controller to pay attention not only to the quality of the finished products, but also to the materials used in the work. The controller’s task, if a metal that does not meet the quality standards, is found to replace it with high-quality or another type of raw material, if this is permitted by the management of the enterprise.
Film production
The quality control inspector must additionally check the packaging of the finished product, since PVC film tends to tear under mechanical stress. This oversight can lead to huge losses of finished products.
Collection of materials for research
In the sewing industry
The task of the sewing production controller is to identify defective products, as well as replace the materials used for sewing them if non-compliance with the quality standard is detected. Moreover, the job descriptions stipulate monitoring of compliance with safety precautions for each employee.
Responsibilities at work
Despite the specifics of manufacturing various products, we can highlight the general functions of quality control inspectors:
- control of product quality compliance at each stage of the production process;
- making proposals for modernization and new methods of organizing product testing;
- participation in the preparation of technical documentation;
- assessment of parameters of purchased raw materials, components, semi-finished products and materials;
- monitoring the condition of tools, equipment, measuring instruments, as well as compliance with production technology;
- monitoring the compliance of finished products with pre-established parameters and identifying the causes of defects.
Also, the responsibilities of a quality control employee may include preparing accompanying documentation (quality certificates, defect sheets, certificates) and handling complaints. Such a specialist does a very useful job, protecting consumers from low-quality products.
Quality Control Controller Salary
The average salary of a controller is 30-35 thousand rubles. If we are talking about a dangerous enterprise, the payment can be increased to 60-70 thousand rubles, which is determined by the large number of job responsibilities of the employee.*
The quality control inspector is an important figure in the enterprise who works in accordance with the job description and the current legislation of the Russian Federation. If violations are detected on the part of employees, he will be held responsible, so his vigilance should not be reduced under any circumstances.
*Prices are current as of August 2020
Work instructions for the controller of materials, metals, semi-finished products and products
To become a quality control inspector, it is enough to obtain a secondary technical or higher specialized education. Knowledge of production processes is also necessary, because the specialist communicates with technologists, designers, craftsmen, heads of production departments and the sales department. Knowledge of production often comes with experience as either a technologist or a technical control controller.
N 906n “On approval of the Standard Standards for the free issuance of special clothing, special footwear and other personal protective equipment to chemical production workers engaged in work with harmful and (or) dangerous working conditions, as well as work performed in special temperature conditions or associated with pollution ", Order of the Ministry of Health and Social Development of the Russian Federation dated February 16, 2009. The service instructions are developed on the basis of management functions, a qualification directory, standards, regulations and employee surveys. This document must be developed separately for each position provided for in the staffing table. Any instruction includes several main sections: general provisions, directions, duties, privileges, responsibilities and relationships. When starting a job, the employee must be familiarized with the job description against signature.
Responsibilities: 1. Incoming control of raw materials and supplies. 2. Product control during the production process of paints and varnishes. 3. Output control of products. 4. Checking raw materials according to indicators (harmfulness, grinding, dry residue, shine, drying, etc.). 5.
His motto: “Craftsmanship is the credo, accuracy is the law,” is followed by the world’s most successful manufacturers.
To optimally carry out his own functions, the quality control controller has the right to interact with other services and departments of the company, request the necessary documents and information from other departments, and send them the information received. The Quality Control Controller is given the right to sign documents on issues within his functional responsibilities. The world of HR is filled with lots of fun and interesting stories, facts and statistics: from unexpected job search facts and figures, hilarious resume mistakes - to shocking interview stories - every HR manager has encountered it at least once... 6 cases from companies that really work on employer branding. At all stages of selection. This love at first resume is very rare. Trying to test their feelings, recruiters and HRs give difficult tasks, send test assignments, and sometimes they just take too long... The personnel crisis that threatens the global economy will lead to a large-scale shortage of specialists in Russia, experts from Korn Ferry Hay Group have found out.
